Some automation initiatives are about velocity. Others are about security. Every so often, you get each. That’s precisely what occurred at a bakery that just lately deployed two Robotiq Palletizing Options.
They didn’t wait round. They noticed the chance, calculated the ROI, and made a smart move rapidly. Here’s what made this such an easy win.
From ergonomic pressure to a wise funding
This buyer makes English muffins which can be utilized in a well known quick meals breakfast sandwich. They don’t seem to be delivery to retail, however the quantity is excessive, and all the pieces is tray packed. These trays aren’t heavy, however they’re cumbersome, awkward to stack, and repetitive to deal with.
When the gross sales lead got here in by means of one among our webinars, they already understood what they wanted. They have been involved about repetitive lifting, and though they’d not skilled a again harm but, they noticed the chance coming. Their aim was clear: enhance security, scale back pressure, and keep away from interruptions to their manufacturing schedule.
Why palletizing made excellent sense
They initially thought-about shopping for one palletizer to serve two packaging strains. However once they ran by means of the structure and product stream, they realized that switching between merchandise would require fast pallet alternative. Any delays would threat shutting down their packaging line.
So that they selected to buy two palletizing cells as a substitute. Even with the elevated funding, tinheritor return on funding was nonetheless below 12Â months. That made the choice even simpler.
Versatile gear that adapts to alter
Like many bakeries, this buyer expects modifications in packaging or tray sizes over time. They wanted an answer that would sustain. The PE20 offered the attain and suppleness they wanted, and Robotiq’s simulation instruments helped them verify that the system would match their area and meet their dealing with necessities.
They appreciated how straightforward it was to regulate the configuration if their product wants advanced. That adaptability was simply as necessary because the efficiency itself.
Set up dealt with by a trusted associate
Their native integrator, a Robotiq Knowledgeable Companion, dealt with the set up. Whereas they didn’t select to incorporate Robotiq’s startup help bundle, we stayed accessible in case they wanted help.
Our aim is to assist clients succeed, whether or not by means of direct service or collaboration with trusted companions.
Two shifts, sturdy payback
The bakery runs two ten-hour shifts with a four-hour cleansing interval. That sort of schedule makes the associated fee justification easy.
With two full-time operators dealing with palletizing, a Robotiq Palletizing Answer usually pays for itself in below a 12 months.
Once you add in time beyond regulation or prolonged shifts, the payback turns into even sooner.
Room to develop
This model has two services within the area. The primary one has room for as much as two extra palletizers. The second website might have three or 4. Past that, they function different services below completely different model names throughout the U.S. We’re simply starting to discover these alternatives.
That is how one easy deployment can open the door to long-term automation success.
Why bakeries are an ideal match for palletizing automation
If in case you have ever labored in a bakery, you understand the trays. They’re giant, they stack excessive, and they’re arduous on the physique. Only one again harm might price greater than an entire palletizing system. Even earlier than accidents occur, the productiveness beneficial properties alone could make a robust enterprise case.
Palletizing automation in bakeries isn’t just about velocity. It’s about security, consistency, and maintaining your folks wholesome whereas maintaining your strains working.
Last ideas: begin sooner, save sooner
One factor I at all times inform clients is that this. In case you are nonetheless palletizing by hand, you’re already spending greater than it’s essential to. Day by day with out automation is a day you’re lacking out on financial savings and taking up pointless threat.
In case you are working lengthy shifts, transferring heavy trays, or counting on a small workforce to maintain issues transferring, now could be the time to think about a wiser manner.
Wish to see if Robotiq Palletizing Options can suit your manufacturing unit wants? Reply a collection of questions to search out out in a matter of minutes!
