Wednesday, June 4, 2025

U.S. DoD unveils its new 3D printed barracks at Fort Bliss for troop housing


The U.S. Division of Protection (DoD) has launched its first 3D printed barracks at Fort Bliss, residence to the first Armored Division.

A ribbon-cutting ceremony on January 29 introduced collectively Lt. Gen. David Wilson, deputy Military chief of employees, G-9 (Installations), Sgt. Maj. Michael Perry, and management from the 1st Armored Division and Fort Bliss Garrison to mark the event.

Designed to satisfy the DoD’s up to date Unified Amenities Standards, which now consists of requirements for additive manufacturing, the mission was led by Texas-based development 3D printing firm ICON. Every constructing spans 5,700 sq. ft, with plans introduced in 2022 and improvement beginning final yr.

“The nice senator Robert Francis Kennedy as soon as mentioned, ‘Don’t take a look at issues and marvel why, dream new concepts and say ‘why not?’” Wilson mentioned. “We’re right here right now as a result of many individuals dreamed of latest concepts and mentioned ‘why not,’ and that’s why we’re delivering this state-of-the-art facility to the Military right now.”

Lt. Gen. David Wilson, deputy Army chief of staff, G-9 (Installations), speaking at the opening ceremony. Photo via U.S. Army/David Poe.
Lt. Gen. David Wilson, deputy Military chief of employees, G-9 (Installations), talking on the opening ceremony. Picture by way of David Poe for U.S Military.

3D printing sturdy barracks

As part of this development, three services have been accomplished, two at Pershing Heights and one at Camp McGregor in New Mexico, a part of the Fort Bliss Coaching Advanced.

The constructions had been then printed in layers utilizing ICON’s Vulcan 3D printer and the corporate’s proprietary Lavacrete materials. This concrete-based materials is designed to adapt to environmental elements akin to humidity and temperature.

Guaranteeing the barracks met all security and operational necessities required collaboration with the Fort Bliss Garrison Directorate of Public Works and the U.S. Military Corps of Engineers

The brand new services will probably be used to deal with service members arriving for mobilization coaching, supporting Fort Bliss’s position in processing and coaching round 70,000 personnel every year. Military Reserve and Nationwide Guard items rotating by means of the bottom may even make use of the barracks. Every construction can accommodate as much as 56 troopers, with the 382nd Navy Police Detachment, an Military Reserve unit from Massachusetts, set to be the primary occupants.

For Wilson, this mission marks a return to acquainted floor. He beforehand served at Fort Bliss from 2008 to 2010 as commander of the 121st Brigade Help Battalion and now oversees navy infrastructure and housing in his position with Military G-9.

He mentioned, “one of many warmest and most welcoming communities I had ever been part of in my 38 years of service, each as an enlisted Soldier and a commissioned officer.”

Based on Lt. Gen., this submit has tailored over time, incorporating new applied sciences, methods, and approaches to service. “So, it’s becoming that we collect right here right now to open new barracks that embody the identical spirit of evolution and progress.”

Two of three newly opened 3D printed barracks at Fort Bliss. Photo via U.S. Army.Two of three newly opened 3D printed barracks at Fort Bliss. Photo via U.S. Army.
Two of three newly opened 3D printed barracks at Fort Bliss. Picture by way of David Poe for U.S. Military.

ICON’s contribution to navy housing additionally consists of the revealing of 3D printed coaching barracks at Camp Swift Coaching Heart in Bastrop, Texas, marking the biggest 3D printed construction on the time in North America. 

Developed in partnership with the Texas Navy Division (TMD), the ability spans 3,800 sq. ft and might accommodate as much as 72 troops throughout coaching. Designed by Logan Structure with engineering by Fort Constructions, the barracks had been additionally constructed utilizing ICON’s Vulcan 3D printing system.

Building 3D printing for navy 

Alongside residential tasks, development 3D printing can also be getting used for navy housing. 

For example, the Texan firm collaborated with the U.S. authorities-backed Protection Innovation Unit (DIU) to check the navy purposes of 3D printing at Camp Pendleton Marine base. 

A crew of eight Marines, with little engineering expertise, educated on ICON’s Vulcan 3D printer and efficiently constructed a automobile cover construction in 36 hours. Measuring 26 ft lengthy, 13 ft vast, and 15 ft excessive, the construction was created utilizing Lavacrete materials. Following the profitable take a look at, the know-how continued for use in broader U.S. navy operations.

Elsewhere in 2023, the Indian Military accomplished its first 3D printed dwelling unit in Ahmedabad Cantonment, designed to be disaster-resistant and compliant with Zone-3 earthquake specs and inexperienced constructing requirements. Constructed by the Navy Engineering Providers (MES) in aliance with Gujarat-based MiCoB Pvt Ltd, the 71-square-meter construction, together with storage area, was constructed utilizing 3D Speedy Building Expertise. 

The method concerned printing partitions, slabs, and the inspiration, lowering the development time to 12 weeks. On the time of this announcement, it was revealed that the military was additionally testing 3D printed precast defenses and overhead safety constructions, together with in Ladakh, for potential operational deployment.

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How is the way forward for 3D printing shaping up?

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Featured picture exhibits two of three newly opened 3D printed barracks at Fort Bliss. Picture by way of David Poe for U.S. Military.



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