QinetiQ, working with Additive Manufacturing Options Restricted (AMS Ltd.), has performed what it says is the primary flight of a helicopter containing a 3D printed structural element comprised of recycled titanium. The take a look at flight befell at MOD Boscombe Down in Wiltshire utilizing QinetiQ’s Flight Take a look at Organisation.
The element was a hinge that kinds a part of an Air Information Growth on a QinetiQ-owned A109S helicopter being developed for ETPS flight take a look at coaching college. QinetiQ dealt with the design and integration of the hinge, whereas AMS Ltd. manufactured it utilizing titanium recovered from a decommissioned plane.

AMS Ltd.’s recycling course of converts scrap metallic into powder that meets high quality necessities for 3D printing new merchandise. The corporate reviews the method achieves 97% effectivity with minimal materials loss and makes use of 93.5% much less CO2e in comparison with conventional provide chains.
The partnership goals to cut back UK dependency on imported titanium, with China and Russia at present serving as the most important international suppliers of aerospace-grade titanium. AMS Ltd. estimates the UK might turn out to be self-sufficient in titanium if all materials from scrap plane was extracted for recycling.
“Our testing and engineering experience helps to show the expertise which is able to scale back the UK’s dependency on different nations for aerospace grade titanium. Not solely are we serving to to strengthen UK provide chains, we’re additionally main the remainder of the world within the very newest 3D printing expertise,” stated Simon Galt, Managing Director Air at QinetiQ.
Rob Higham, AMS Director & CEO, commented: “AMS has tirelessly constructed momentum and experience inside the additive powder market, with a pointy give attention to offering recycled feedstocks. This milestone displays the dedication of our group and QinetiQ’s dedication to a extra resilient and sustainable future.”
Supply: qinetiq.com
