Tuesday, July 1, 2025

New IBM Patent Granted for VR-Designed 3D Printed Buildings


New York-based IT multinational Worldwide Enterprise Machines Company (IBM) has patented a way for designing 3D printed buildings in digital actuality (VR). 

The doc (US12340150B2) was initially filed in June 2021 and revealed in December 2022. Final week, the United States Patent and Trademark Workplace (USPTO) granted the patent, which means it’s now legally enforceable.    

The patent outlines a course of that makes use of VR to simulate buildings earlier than they’re constructed. A simulation engine module replicates environmental components reminiscent of noise, airflow, lighting, and temperature, enabling customers to expertise how the constructing would really feel and performance in real-world circumstances. 

Architects can request design changes, like noise-reducing supplies or repositioning home windows, which the system mechanically generates and integrates into revised blueprints. As soon as finalized, the up to date design is distributed to a development 3D printer to manufacture the constructing. 

In line with the patent, this course of permits extra user-centered constructing designs, enhancing performance and decreasing expensive post-construction modifications. The doc claims that this method is particularly beneficial for 3D printed constructions, that are tough to switch after fabrication.

IBM’s new patent extends past the development of residential buildings reminiscent of homes and house blocks. It explicitly applies to “any constructing or construction a person might wish to assemble in a selected geographical location.” Given the corporate’s emphasis on digital infrastructure and AI capabilities, this VR–3D printing course of might show beneficial in designing knowledge facilities. These complicated, large-scale services should meet strict temperature necessities on account of their function in powering cloud providers, coaching superior AI fashions, and supporting edge computing.

IBM Engineer Subha Kiran Patnaikuni and Utility Architect Sarbajit Ok. Rakshit are named as co-inventors on the patent. Rakshit boasts almost 20 years of expertise on the firm. He beforehand helped invent a 4D printing drug supply methodology and a hologram 3D printing patent revealed in 2019. 

Patnaikuni focuses on digital actuality (VR), synthetic intelligence (AI), the web of issues (IoT), robotics, and sensor-driven applied sciences. His earlier patents embrace a digital twin system to enhance evacuation procedures and a robotic safety barrier that employs machine studying (ML) and IoT.               

A diagram of IBM’s VR constructing design system. Picture through USPTO.

New IBM patent for VR-designed 3D printed buildings  

Titled “Developing digital actuality designed buildings,” the patent states that 3D development printing lowers prices, reduces constructing waste, shortens development time, and improves design freedom in comparison with conventional strategies.

The patent additionally emphasizes that, whether or not 3D printed or historically constructed, location and environmental components are important to long-term satisfaction. If these circumstances are ignored through the design course of, buildings can face expensive and impractical post-construction modifications. IBM’s methodology seeks to scale back these dangers by making certain buildings meet all crucial requirements and person expectations earlier than development begins.

IBM’s course of begins when a 2D or 3D digital blueprint of the proposed constructing is uploaded to the pc program. This file can embrace frequent constructing design options reminiscent of wall placements, window sizes, room layouts, passages, arches, and development supplies. 

Subsequent, IBM’s system gathers environmental knowledge particular to the proposed constructing web site. In line with the patent, this info may be sourced from climate satellites, sensors, IoT gadgets, and different environmental monitoring techniques. These inputs present this system with detailed insights into noise ranges, climate circumstances, airflow, daylight patterns, and potential visible obstructions. The system also can simulate climate circumstances specified by the person.

This knowledge is used to generate a 3D digital reconstruction of the constructing, which is built-in into an correct digital mannequin of the chosen location. Utilizing a VR machine, designers can stroll by means of the construction and observe how environmental components have an effect on inside circumstances.

If customers determine points reminiscent of poor lighting or extreme noise from a close-by prepare observe, they will request immediate design modifications, like including insulated home windows or thickening partitions. The system mechanically applies these modifications, permitting architects to shortly assess their affect. It additionally generates reside suggestions and affords automated design strategies primarily based on user-defined parameters. As soon as finalized, the design may be exported and despatched on to a 3D printer for development.

A flowchart of IBM’s methodology for designing a constructing in a VR atmosphere. Picture through USPTO.

Is 3D printing the way forward for development? 

IBM will not be alone in recognizing the potential of 3D printing for development. Quite a few firms and analysis establishments are increasing their 3D development printing initiatives, drawn by the know-how’s potential for sustainable, reasonably priced, and time-efficient initiatives.  

Earlier this yr, Alquist 3D accomplished a 5,000-square-foot enlargement of the Owens Cross Roads Walmart Supercenter in Alabama. The Colorado-based development agency used two 3D printers to manufacture 16-foot-high partitions in simply 75 hours over seven days. This marked the quickest timeline Alquist has achieved for a undertaking of this scale. The development 3D printing undertaking was reportedly delivered at a fraction of the price of conventional strategies.

Elsewhere, Kentucky-based Somerset Group School (SCC) lately revealed the state’s first 3D printed concrete residence. Known as Floodbuster 1, the construction was developed utilizing finite factor evaluation and AI to strengthen stress-critical sections. These enhancements are designed to face up to EF4 tornadoes and high-velocity flooding. In contrast to most 3D-printed buildings, which regularly function curved partitions, Floodbuster 1 adopts an oblong format that prioritizes geometric stability and load-bearing effectivity.

In line with a white paper authored by Eric Wooldridge and Eldon Whitis of SCC’s Additive Manufacturing Heart, American wood-framed properties typically deteriorate inside 50 to 60 years. Titled Concrete Additive Manufacturing: A Response to America’s Housing Disaster, the examine additionally means that reasonably priced housing shortages value the U.S. economic system over $2 trillion yearly. SCC’s 3D-printed constructing goals to show how different development strategies can scale back long-term structural vulnerability whereas enhancing sturdiness and cost-efficiency.

Who received the 2024 3D Printing Trade Awards?

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Featured picture reveals the IBM emblem. Picture through IBM.

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