Monday, May 12, 2025

Modular motors and gearboxes make product improvement easy


Sponsored by Parvalux by maxon.

To beat the competitors, engineers should shrink improvement occasions, optimize product efficiency and traverse an ever-growing variety of provide chain points. That is exacerbated by the truth that producers carry much less and fewer stock in an effort to maintain prices lean. This has made it a problem to supply components for bodily prototyping — particularly electrical motor and movement methods. In some instances, the delays getting these components might grind product improvement to a stand-still.

An instance mixture from Parvalux modular vary of movement methods. (Picture: Parvalux.)

To handle this problem, Parvalux by maxon has launched a modular vary of motors, gearboxes and movement methods equipment. “The modular sequence was sort of born out of necessity,” stated Jake Gelinas, Inside Gross sales Engineer at Parvalux. “In the course of the pandemic everybody had provide chain points. We determined to introduce this fast prototyping system and inventory some stock. We then designed a program the place we now have a big number of motors and gearbox mixtures that come collectively in a short time. This helps us get product in buyer’s arms rapidly.”

Engineers can entry a web-based configuration software to pick out, modify and customise a movement system to their purposes. Primarily based on required voltage, velocity and torque, customers can choose from 5 everlasting magnet direct present (PMDC) motors and 4 brushless direct present (BLDC) motors at two slack lengths. Motors vary from 12 V to 48 V, 2,500 rpm to 4,500 rpm and 0.063 Nm to 80 Nm of torque. Customers can then choose one in every of two right-angle, worm-wheel gearbox choices GB9 or GB12. The out there gear ratios are 15:1, 30:1 and 60:1. Parvalux additionally provides a sequence of equipment like shaft extension kits, encoders, brakes and controllers that work with any mixture of its motors or gearboxes.

What differentiates these movement methods components from the competitors is that each motor, gearbox and accent is suitable with one another. Every half might be simply swapped in or out due to frequent mechanical/electrical interfaces and a system of flanges. As an added bonus, Parvalux retains these components in inventory, so they’re all the time out there (with a one-to-two-week lead time).

Since components arrive rapidly and are simply swapped out, engineers can rapidly prototype product designs with various mixtures of motors, gearboxes and equipment. This helps engineers rapidly discover the optimum movement system for his or her utility and get to market sooner.

These movement methods should not restricted to bodily prototyping. Due to the variety of legitimate mixtures, engineers can discover Parvalux options for industrial automation, supplies dealing with, logistics, mobility and transportation. A giant incentive to replace, and even substitute, present industrial movement methods to those modular choices is that if any half breaks down it may be rapidly changed, decreasing or eliminating downtime.

The specialists at Parvalux are additionally out there to assist prospects discover the fitting mixture for his or her utility. Gelinas gave the instance of a buyer deciding between a PMDC or BLDC for an obligation cycle of a few minutes a day over a 10-year interval. “In that interval, chances are you’ll solely run ten or possibly a pair hundred hours” projected Gelinas. “So, in actuality, chances are you’ll not want a brushless motor. That’s the place our service and experience is available in. To assist our prospects work out what’s the optimum resolution to your system, and hopefully save you time and money.”

Be taught extra at Parvalux by maxon.

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