LK Metrology has unveiled its SURFACER SRP plug-and-play probe. The answer has a decision of 1 micron for analysing the roughness of a element’s floor as a part of a CNC measuring cycle on any CMM, if it has an industry-standard probe head.
The sensor eliminates the necessity for a secondary floor roughness inspection. Producers can conduct the inspection course of on a element in a single setup in a CMM atmosphere, saving money and time. The SURFACER SRP prioritises versatility and ease of use, with the answer coming with downloadable utility software program, eliminating the necessity for third-party software program.
“By integrating floor roughness measurement straight onto the CMM, we’re offering producers with a strong instrument to streamline their inspection processes, scale back prices and improve product high quality,” stated Dave Robinson, Advertising and marketing Supervisor at LK Metrology. “The flexibility to carry out a number of metrology capabilities on a single platform eliminates the necessity for time-consuming transfers of elements and ensures higher accuracy by sustaining half orientation between measurements.”
In regards to the SURFACER SRP
Customers can swap between contact probes, tactile scanning probes, non-contact laser scanners, and the roughness probe. The answer’s mounting is appropriate with change racks, together with LK Metrology’s most up-to-date additions, permitting for automated sensor altering and improved operational effectivity.
The roughness probe accommodates three interchangeable, skidded, stainless-steel probe modules. These probe modules embody:
- One which evaluates flat, conical, and cylindrical surfaces.
- A second to measure concave, convex, and spherical surfaces.
- And the ultimate one inspects grooves greater than 3mm broad by lower than 10mm deep, or steps of an analogous top.
The CMM ensures the stylus is involved with the half by positioning it. Afterwards, the machine axes will stay stationary whereas the probe strikes the stylus throughout the floor that’s being inspected. Customers can switch information for evaluation and to simplify set up by utilizing the answer’s wi-fi communication capabilities with the CMM pc through a Bluetooth 4.0 adapter.
The skid acts as a straight-line datum within the measurement course of, guiding the stylus throughout a floor to make sure probe stability. Travelling independently in entrance of the skid, the stylus data floor deviations because the distinction within the relative actions of the 2 parts within the Z-axis.
The SURFACER SRP’s built-in preload mechanism helps to additional improve precision ranges. Throughout stylus operation, it isolates from the CMM kinematics, guaranteeing correct and constant outcomes. The power exerted by the stylus tip is lower than 4 thousandths of a Newton, guaranteeing that floor deformation is averted. Moreover, the measurable roughness vary is 0.5 to six.5 Ra.
