How one midwest producer automated heavy lifting and unlocked new worth with PCC

Labor shortages. Ergonomic danger. Turnover on the packaging line.
Sound acquainted? For a lot of producers, particularly within the meals and chemical sectors, these challenges are a every day actuality. However one Midwest-based producer of meals components not too long ago confirmed that with the appropriate accomplice, automation doesn’t need to be difficult, or costly.

The problem: Heavier merchandise, harder work situations

This producer wanted to palletize buckets and baggage of their meals additive product. These heavy models wore out staff bodily and made staffing tough. 

You actually don’t need somebody down on the finish of a line managing these heavy packages day in and day trip.

Even with a robust native workforce, repetitive duties like this are onerous to fill and even more durable to retain. That’s why the corporate began exploring robotic palletizing options.

The answer: Scalable, pre-engineered robotics with PCC

Enter PCC, a Wisconsin-based programs integrator with deep roots in robotics—and a robust understanding of each engineering and enterprise realities. PCC noticed a possibility to simplify integration by utilizing a pre-engineered robotic palletizing resolution powered by Robotiq and Common Robots (UR20 and UR30). The important thing benefits?

• Minimal engineering time – much less time spent constructing from scratch
• Decrease danger – confirmed {hardware} and software program that works out of the field
• Preserved margins – integrators don’t have to soak up hours of customized design

This challenge began with buckets utilizing the PE20 resolution, and the crew is already making ready a follow-up for bagged merchandise utilizing the upper payload AX30 mannequin.

Why PCC stands out

PCC isn’t simply an integrator; they’re a progress accomplice. They don’t cease at set up. Right here’s what units them aside:

• Broader capabilities: Past palletizing, they carry expertise normally robotics and programs integration, permitting prospects to scale automation throughout processes.
• Buyer-first mindset: By specializing in ROI and quick deployment, PCC helps producers transfer rapidly and confidently, regardless of the financial local weather.

This explicit buyer was dropped at us by way of one in every of PCC’s present relationships. They’re an enormous fan of our product they usually actually put it on the market. That engagement makes an enormous distinction.

The enterprise impression: A one-year payback

On this case, the complete system—together with the robotic, end-of-arm tooling, and conveyance—was estimated round $150,000. The return? A full payback in simply 12 months on two shifts.

Meaning in yr two and past, that very same funding begins paying itself again. Each month. As Robotiq CEO Samuel Bouchard says:

“Deal with what doesn’t change. Labor shortages aren’t going away. And heavy, repetitive work will all the time be onerous to employees. Automation is how you retain shifting.”

Remaining takeaway for producers

If you happen to’re scuffling with heavy packaging, or simply bored with recycling labor by way of roles nobody desires to remain in, it’s time to have a look at robotic palletizing.

And if you wish to hit the bottom operating, partnering with an integrator like PCC could make all of the distinction. They know the tech, know the market, and most significantly, know the way that will help you win.

Attain out to see how automation may work on your line.