When demand surges, the very last thing you need is a bottleneck in manufacturing. That’s precisely what an electronics producer in Mexico Metropolis confronted—till they turned to automation. With labor shortages limiting output, they deployed Robotiq grippers to maintain up with orders, enhance effectivity, and enhance income. This wasn’t nearly chopping prices—it was about unlocking development. See how they scaled smarter, quicker, and extra profitably.
Assembly the Challenges of Speedy Progress
When an electronics producer in northwest Mexico Metropolis noticed a surge in demand, they confronted a well-known problem—the best way to scale manufacturing whereas sustaining high quality and effectivity. Specializing in PCBs and liquid cooling gadgets for automotive electronics, the corporate wanted to extend output however struggled with labor shortages.
They turned to automation, investing closely in collaborative robots (cobots) to streamline their handbook meeting processes. Particularly, they wanted a dependable resolution for dealing with aluminum housings and different parts utilized in assembling communication modules. That’s the place Robotiq grippers got here into play.
Rethinking ROI: Extra Than Simply Labor Financial savings
Many corporations view automation strictly by way of the lens of labor value discount. However on this case, the ROI was much more compelling—automation not solely decreased dependency on handbook labor but additionally enabled elevated gross sales, improved gross margins, and better income. The quicker they automated, the faster they may capitalize on market demand.
With their cobot deployment, the producer carried out 24 Robotiq grippers throughout a number of meeting stations. The outcome? A streamlined course of that improved effectivity, decreased errors, and ensured constant product high quality.
Questioning the best way to calculate the ROI of a cobot in your manufacturing unit ground? Obtain the Lean Robotics ROI calculator.
Why Robotiq Grippers Had been the Proper Match
The producer wanted grippers that supplied:
- Precision: Their aluminum housings required correct dealing with, which means drive management and adaptive grip had been important.
- Flexibility: In contrast to commonplace open/shut grippers, Robotiq’s adaptive grippers allowed fine-tuned management, making certain a safe however mild grip.
- Ease of Use: The corporate’s operators rapidly adopted the expertise, decreasing integration time and maximizing uptime.
By leveraging a dual-gripper setup—one for loading supplies into machines and one other for transferring completed elements—the corporate considerably elevated throughput whereas sustaining consistency.
Of their case, they used a mix of Hand-E and 2F140 grippers
Recommendation for Electronics Producers Contemplating Automation
For different producers in automotive and IT electronics, right here’s what labored effectively on this case:
- Take a look at confirmed functions: Many profitable automation tasks have already been carried out. Study from present case research and leverage greatest practices.
- Assume past instant prices: Whereas automation requires upfront funding, issue within the long-term positive aspects—greater effectivity, decrease defect charges, and elevated income potential.
- Use commonplace modules: Simplify the mixing course of by selecting confirmed applied sciences and dealing with trusted automation companions.
- Begin sooner, profit quicker: The sooner you deploy automation, the earlier you begin seeing ROI. Retaining issues easy with commonplace options helps shorten the payback interval.
This electronics producer made the sensible transfer of embracing cobots and Robotiq grippers to scale manufacturing. Their journey underscores the significance of considering past simply value financial savings—automation could be a strategic enabler for development, market responsiveness, and long-term success.
In case you’re dealing with related challenges, now is perhaps the correct time to take that subsequent step.
