How a Caulk Producer Sealed the Cope with Robotiq’s Automation

When a number one caulk producer determined to sort out labor shortages and inefficiencies on the finish of their manufacturing line, they discovered the right slot in Robotiq’s Palletizing Answer. Right here’s how they reworked their operations and set the stage for scalable success.

Buyer Profile

This buyer operates within the development materials trade, specializing in caulk manufacturing. Their merchandise, important for development and residential enchancment tasks, are shipped in packing containers requiring cautious dealing with and palletizing.

Picture Credit score:  Vecteezy

Enterprise Challenges 

To capitalize on their experience in caulk manufacturing, the corporate wanted to unravel a number of challenges that hindered their development and effectivity:

1. Labor Shortages: Staffing their end-of-line palletizing operations required devoted employees for every line, creating a major burden, particularly throughout two shifts.
2. Area Constraints: Their preliminary consideration of centralized palletizing techniques revealed that these options consumed an excessive amount of area and required in depth conveyor rerouting.
3. Price & Threat: Centralized techniques require an necessary rearrangement of the manufacturing movement and the addition of pricey conveyor techniques. It introduces a single level of failure in your manufacturing movement. Centralized cells require industrial robots with a log attain and security fences, consuming quite a lot of valuable flooring area. If the centralized palletizer goes down, all of the traces resulting in it cease. The excessive cadence and payload of the system make it very tough to exchange with people briefly within the case of a difficulty
4. Flexibility Wants: The corporate wanted an answer able to dealing with a number of case sizes and orientations, making certain adaptability throughout totally different product traces.

Why Was Robotiq’s Palletizing Answer a Good Match?

After exploring their choices, the producer selected our palletizing resolution for its distinctive benefits:

• Compact Footprint: Not like cumbersome centralized techniques, our resolution supplied a small footprint that match seamlessly into their present setup.
• Ease of Use: Intuitive software program options, equivalent to superior trajectory planning and simulation instruments, enabled fast deployment and minimal operator coaching.
• Price-Effectiveness: With a projected ROI of underneath two years, the answer aligned completely with their monetary targets.
• Scalability: The power to implement the answer line by line offered a manageable pathway to full automation with out overwhelming their sources.
• Resilience: Even when one line goes down, the remainder of the manufacturing facility nonetheless produces. Plus, the decrease cadence makes it attainable to briefly assign palletizing labor whereas the system is put again in manufacturing.
• Native Assist: Collaboration with a neighborhood accomplice ensured clean integration, together with customized conveyor designs and gripper configurations for optimum efficiency.

Suggestions if You are Contemplating Automation

For companies exploring automation, listed below are key takeaways from this success story:

1. Begin Small: Deploy automation one line at a time to attenuate dangers and obtain early wins. Scaling turns into simpler as soon as the primary system proves its worth. This is among the rules of our Lean Robotics methodology.
2. Concentrate on ROI: Prioritize options that ship fast and measurable returns, like Robotiq’s Palletizing System.
3. Select Flexibility: Go for adaptable techniques able to dealing with numerous product necessities with out main reconfigurations.
4. Accomplice with Specialists: Work with dependable suppliers and native companions to make sure seamless implementation and ongoing help.
5. Assume “Exterior of the Field”: Don’t overlook end-of-line processes like palletizing when looking for automation alternatives. These duties usually yield vital ergonomic and effectivity advantages.

Conclusion

This caulk producer’s journey highlights the transformative energy of automation. By selecting Robotiq’s Palletizing Answer, they overcame labor challenges, optimized effectivity, and unlocked scalable development alternatives. 

Need to be taught extra concerning the distinction between Centralized Palletizing and Lean Robotics? Obtain the Automated Palletizing Purchaser Information.

Able to take step one towards automation? Take into account beginning with the tip of your manufacturing line—it’d simply seal the deal to your success. Discuss with one in every of our consultants.