In manufacturing, effectivity isn’t nearly maintaining—it’s about staying forward. Considered one of our clients, a packaging producer serving grocery and bakery industries, just lately took an enormous step ahead by upgrading their palletizing automation. Their journey provides nice insights for any producer trying to scale intelligently.
From Customized to Customary: A Smarter Transfer
This firm had already dipped their toes into automation with a UR16-based {custom} palletizer. It labored, however they noticed the potential for extra—extra throughput, extra flexibility, and extra standardization. By upgrading to the UR20 with our PE20 answer, they unlocked new capabilities that made an enormous distinction.
Their reasoning? The meals and beverage trade evolves continuously, with packaging necessities shifting to fulfill shopper calls for. Their manufacturing crew wanted automation that would adapt simply as rapidly. The UR20’s prolonged payload and attain allow them to deal with a greater variety of SKUs, making their operations way more agile.
Past Labor Financial savings: The Actual ROI
Many firms justify automation by chopping labor prices, however on this case, the first driver was scalability. They already had automation; they simply wanted higher automation. The funding in a extra superior palletizer wasn’t nearly changing staff—it was about growing output, standardizing operations throughout a number of services, and making future rollouts simpler.
That’s a key lesson for producers: ROI isn’t nearly direct price financial savings—it’s about long-term agility.
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Standardization: The Secret to Scaling Up
A significant objective for this buyer was to standardize their palletizing course of throughout a number of areas. Their earlier setup labored, nevertheless it was a one-off answer. By selecting a standardized, productized system, they diminished complexity when deploying at new services.
This shift solves a typical downside: experience bottlenecks. When automation is custom-built for a single website, growth turns into difficult as a result of the unique skilled isn’t at all times there to assist new areas. A standardized strategy makes onboarding and upkeep a lot smoother.
A Smarter Strategy to Automation Deployment
For firms rolling out automation throughout a number of websites, prioritization is essential. Considered one of our different clients took a wise, phased strategy:
- Begin with the best deployment – Decide the only software with the least changeover to get an early win.
- Broaden primarily based on learnings – As soon as the primary deployment succeeds, transfer to extra complicated strains.
- Scale confidently – A step-by-step strategy reduces threat, optimizes funding, and builds momentum.
Sudden Wins
One shocking profit our buyer skilled? Elevated manufacturing effectivity. They initially noticed automation as a solution to scale back guide work, however after implementation, they realized they’d been bottlenecked on the palletizing stage all alongside. Eradicating that bottleneck led to raised throughput throughout the board—an ROI increase they hadn’t even anticipated.
Trying Forward
For producers contemplating automation, the important thing takeaways are clear:
- Suppose past labor financial savings. Take into account how automation can develop your capability and adaptability.
- Standardization is your pal. A scalable answer simplifies deployment throughout a number of websites.
- Take a phased strategy. Begin with the only purposes and construct from there.
- And most significantly—don’t go it alone. Firms like Robotiq specialise in serving to producers navigate these selections, guaranteeing that each step provides worth to the larger image.
Need to make automation give you the results you want? Let’s discuss.
