Keep updated with the whole lot that’s taking place within the fantastic world of AM through our LinkedIn group.
Following EOS’s footsteps, Farsoon launched Beam Shaping Expertise to its FS350M-4 system. This innovation permits laser spots to be dynamically fashioned into numerous shapes, comparable to ring-shaped, point-ring-shaped, or totally customizable configurations tailor-made to particular utility necessities. When mixed with high-power lasers and optimized scanning methods, this expertise considerably enhances printing high quality and effectivity for supplies like stainless-steel, aluminum alloys, and titanium alloys, attaining half densities exceeding 99.95%.
Farsoon vs EOS
Final yr, metallic additive manufacturing market chief EOS has partnered strategically with nLIGHT to combine beam-shaping expertise into its metallic AM techniques. nLIGHT’s programmable AFX laser provides seven completely different beam profiles in a single laser, starting from an 85-micron spot dimension for optimum precision contours to a 210-micron ring profile for quicker printing, improved course of stability, and lowered soot and spatter. This collaboration goals to make beam shaping and lightweight engine optimization capabilities accessible digitally, enabling prospects to entry completely different beam profiles through EOS software program to activate increased productiveness printing.
By way of Beam Shaping Expertise, Farsoon provides a number of key benefits over conventional Gaussian spots, together with unmatched printing velocity with soften pool width will increase of fifty%–100% and construct quantity charges elevated by over 2.5 occasions with out compromising half high quality. It additionally reduces spatter, minimizing powder contamination and porosity in-built components, permits precision manufacturing of intricate options comparable to thin-wall buildings, enhances thermal stability by reducing temperature gradients to enhance course of stability and half consistency, and is right for high-thermal conductivity supplies, together with copper alloys.
This expertise is poised to rework shopper items, mould manufacturing, 3C electronics, aerospace, and precision casting industries. As Farsoon’s flagship medium-sized metallic manufacturing system, the FS350M-4 platform outfitted with Beam Shaping Expertise delivers unparalleled efficiency for industrial additive manufacturing. That includes quad 1000-watt lasers and a construct quantity of 433 × 358 × 400 mm, this technique is engineered to boost productiveness and manufacturing turnover charges considerably. Integrating Beam Shaping Expertise ensures superior print high quality, quicker construct speeds, and distinctive materials utilization, making it a perfect answer for high-volume serial manufacturing throughout numerous industries.
Farsoon plans to combine Beam Shaping Expertise into bigger metallic platforms, together with the FS621M, FS811M, and meter-scale techniques.
FS1521M-U now helps 32 lasers
In parallel, Farsoon launched the FS1521M sequence in 2023, that includes 16 lasers and a standard-build cylinder measuring 1530 mm × 1530 mm × 850 mm (FS1521M). The sequence additionally provides an prolonged high-cylinder construct quantity of 1530 mm × 1530 mm × 1650 mm (FS1521M-U), designed for industrial-scale serial manufacturing of large-format metallic components. Since its launch, the FS1521M sequence has been broadly adopted by industrial prospects worldwide.
Constructing on this basis, the FS1521M-U now helps as much as 32 × 500W fiber lasers, providing unprecedented effectivity, scalability, and cost-effectiveness. This enhancement considerably accelerates high-quality mass manufacturing, lowering materials waste and enhancing the general economics of metallic additive manufacturing.
The FS1521M-U’s substantial construct quantity of three,862 liters, mixed with superior multi-laser overlap algorithms, ensures constant mechanical properties throughout all the construct space, minimizing variations—a important development for serial manufacturing. The system’s next-generation powder and airflow administration options embrace 4 overflow and 4 recycling powder hoppers, supporting as much as 4 powder recycling items with a mixed processing price of 360L/h. Its twin powder cartridges and parallel twin powder conveying items guarantee a gentle, strong powder provide for large-scale components, delivering a extra environment friendly and seamless manufacturing operation. Moreover, the dual-layer airflow system with everlasting filtration ensures uniform smoke elimination, which is essential for large-span prints, whereas automated powder dealing with improves security and effectivity.
The FS1521M sequence, together with each the usual FS1521M and the high-cylinder FS1521M-U, provides a number of round or sq. construct quantity configurations. This flexibility optimizes powder utilization, reduces prices, and enhances adaptability for numerous industrial purposes. The up to date FS1521M sequence marks a major milestone in large-scale industrial metallic 3D printing, combining large-format scalability, high-speed multi-laser effectivity, and enhanced cost-performance options.
