British Biking, the nationwide governing physique for biking in Nice Britain, has renewed its partnership with UK engineering agency Renishaw for a 3rd consecutive Olympic and Paralympic cycle. The collaboration will consider bettering elite observe biking by means of developments in aerodynamics, mechanical optimisation, and strength-to-weight engineering.
“That is the purpose the place we begin rethinking what’s attainable,” mentioned Ben Collins, Lead Additive Manufacturing Purposes Engineer at Renishaw. “In these early phases, we aren’t simply tweaking present designs – we’re difficult concepts, experimenting with type and performance, and asking how engineering can as soon as once more transfer the needle for the Nice Britain Biking Staff.”
Monitor Document and Future Plans
Renishaw has been concerned with British Biking since earlier than Tokyo 2020, taking part in a key position within the growth of the Paris 2024 observe bikes by offering greater than 1,000 precision elements throughout 32 bicycles. This included bespoke 3D printed titanium cranks and an aerodynamic seat put up engineered to channel airflow effectively by means of the bike’s body.
Trying towards Los Angeles, the subsequent three years of the partnership will give attention to exploring, prototyping, and refining new elements. Following the analysis part, Renishaw will handle low-volume manufacturing runs to check and iterate these components, guaranteeing constant high quality, reliability, and aggressive efficiency.
“We’ve got constructed a robust partnership with Renishaw over the previous two cycles, and that belief is essential as we head into LA,” mentioned Stephen Park CBE, Efficiency Director for the Nice Britain Biking Staff. “The group’s engineering perception and capabilities assist us keep forward of the competitors, and this makes an actual distinction in terms of successful on the world stage. We’re proud to be partnering with Renishaw for a 3rd time to push the boundaries of what’s attainable for British athletes as we help their quest for gold medals.”
AM Shapes Elite Bikes
In February, AM supplies developer Elementum 3D and TRUMPF teamed up with INTENSE Cycles to rethink the spine of its M1 downhill race bike. The group adopted AM with Elementum 3D’s weldable A6061-RAM2 alloy, enabling an inside rib construction that elevated energy whereas decreasing weight.
TRUMPF’s TruTops Print software program constructed on this by decreasing downskin necessities from 45° to 25°, a change that minimize materials use and eased post-processing. The printed spine slotted seamlessly into INTENSE’s aluminum frames, and the consequence proved itself on the observe when the bike completed second on the 2023 UCI Biking World Championships.
Elsewhere, Brilliant Laser Applied sciences (BLT) partnered with bicycle producer Titan Tremendous Bond to provide Asia’s first absolutely 3D printed titanium alloy bicycle body. Utilizing the BLT-A320 system, Titan Tremendous Bond additionally printed handlebars and head tubes, capitalizing on titanium’s energy, gentle weight, corrosion resistance, and sturdiness.
The body design improved energy switch, maneuverability, and shock absorption, whereas steel AM ensured 0.03 mm precision. In line with the corporate, the method minimize manufacturing cycles by 30%, lowered materials prices by greater than 20%, lowered labor calls for, and set the stage for future automation.
Wish to assist form the way forward for AM? Be a part of the Knowledgeable Committee for our 2025 3DPI Awards, launching later this summer time.
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Picture featured exhibits Bicycle geared up with Renishaw additive manufacturing elements. Photograph by way of Renishaw.
