Thursday, February 12, 2026

CRAFT Methodology Allows Pixel-Degree Management of Hardness and Transparency in 3D Prints


Researchers from The College of Texas at Austin, Sandia Nationwide Laboratories, and different nationwide laboratories have developed a brand new 3D printing methodology that may create objects with various properties on a pixel-by-pixel foundation. The method, known as Crystallinity Regulation in Additive Fabrication of Thermoplastics (CRAFT), makes use of customary business printers and customary supplies to supply gadgets with completely different ranges of hardness and transparency. The analysis was printed within the journal Science.

CRAFT Method Enables Pixel-Level Control of Hardness and Transparency in 3D Prints
Researchers created a mannequin human hand from a single feedstock with distinct domains that mimic the hardness or flexibility of pores and skin, ligaments, tendons and bones. A grayscale design (left) was used to print a 3D mannequin hand (heart). On the correct are three panels displaying a cross part of the wrist: the rendered design (prime), printed cross part (center), and contrast-enhanced picture (backside) highlighting the inner distribution of onerous, crystalline domains. (Credit score: College of Texas at Austin.)

The CRAFT methodology transforms liquid cyclooctene resin into strong plastic objects by projecting grayscale mild patterns onto a platform that strikes by way of the liquid. This course of builds objects from skinny 2D polymer layers whereas controlling molecular-level order in three-dimensional house. “We are able to management molecular stage order in three-dimensional house, and in doing so, fully change the mechanical and optical properties of a cloth,” stated Zak Web page, a UT affiliate professor of chemistry and creator on the paper.

One potential software includes creating anatomical fashions for medical training. The tactic can simulate interconnected constructions with properties starting from bone to muscle tissue utilizing a single feedstock materials. Present 3D-printed medical fashions usually use costly inkjet printers and a number of supplies that don’t adhere effectively collectively, creating unrealistic failure factors at interfaces.

tensile bartensile bar
A tensile bar with stiff areas and three softer areas. As it’s stretched aside the softest area, labeled 1 stretches first, then area 2, then lastly area 3. (Credit score: College of Texas at Austin.)

The method is also utilized to vitality damping functions equivalent to soundproofing or protecting gear. Web page envisions growing supplies with alternating onerous and mushy inside constructions just like pure supplies like tree bark and bones. The tactic is suitable with DLP or LCD 3D printers, which Web page notes might be bought for $1,000 or much less with grayscale projection functionality.

The analysis was funded by the U.S. Division of Vitality, the Nationwide Science Basis, and the Robert A. Welch Basis. The work was led by Alex Commisso and Samuel Leguizamon, each previously at Sandia Nationwide Laboratories, with Leguizamon now at Savannah River Nationwide Laboratory and Commisso at Azul 3D.

Supply: cns.utexas.edu

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