Friday, January 2, 2026

Hill Aerospace Museum Makes use of 3D Printing to Substitute Out of date Plane Elements


Hill Aerospace Museum has carried out 3D scanning and printing expertise to fabricate hard-to-find parts for its plane assortment. The museum invested $6,000 within the expertise, which has decreased challenge prices by 80% and eradicated months of looking for out of date components.

Hill Aerospace Museum Makes use of 3D Printing to Substitute Out of date Plane Elements
John Sluder, Hill Aerospace Museum exhibit specialist, talks about one of many 3D printers the museum acquired to revive components and to boost reveals Sept. 12, 2025, at Hill Air Drive Base, Utah. The expertise has delivered an 80% price financial savings and saved tons of of hours per challenge. (Credit score: U.S. Air Drive, Cynthia Griggs)

“Guaranteeing historic accuracy is on the forefront in restoration and reveals,” mentioned Brandon Hedges, museum restoration chief. “Our precedence is to seek out the traditionally correct half; if we’re unable to seek out the proper half, that’s once we flip to trendy expertise to recreate our half for visible functions.” The group first researches and makes an attempt to find authentic components by means of the aviation group earlier than creating reproductions.

Museum intern Holly Bingham defined that the scanner captures detailed measurements of present parts. “It takes cautious changes, right lighting, and regular actions to create the right mannequin. These fashions can then be 3D printed to exchange the delicate or lacking parts of a airplane,” she mentioned. The museum tracks all reproduced components so originals will be put in in the event that they change into out there later.

A 3D-printed turbosupercharger cooling cap for a B-24 Liberator sits within the higher turbosupercharger, with the unique cap beneath, on the Hill Aerospace Museum, Hill Air Drive Base, Utah, Sept. 12, 2025. The museum’s restoration facility bought 3D scanners and printers to assist in-house preservation when authentic components can’t be discovered. (Credit score: U.S. Air Drive, Cynthia Griggs)

Past plane restoration, the expertise serves sensible museum operations. Exhibit specialist John Sluder famous that 3D printing has been used to create static signal mounts with printed toes that stop metal base plates from sliding on concrete flooring. “What excites me most is that 3D printing isn’t simply serving to us restore plane components,” Sluder mentioned. “It’s giving us instruments to resolve on a regular basis challenges within the museum, from preserving reveals protected to creating signage extra versatile.”

Supply: hill.af.mil

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