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Eckerts Wacholder Brennerei GmbH is a German distillery that blends long-standing craftsmanship with trendy manufacturing strategies. To enhance packaging effectivity, the corporate carried out Robotiq Lean Palletizing. This automation undertaking elevated throughput, improved security, and diminished the handbook workload—all with out disrupting the distillery’s conventional processes.
The problem: Heavy cartons, weak containers, and restricted area
Eckerts produces and ships a variety of spirits. The top-of-line palletizing course of created a number of bottlenecks:
- Heavy cartons (as much as 8 kg every) slowed down handbook dealing with.
- Structurally weak containers required mild, constant placement.
- A compact workshop made it tough to put in totally enclosed techniques.
- Security considerations arose as a result of workers wanted to work near the robotic.
- Coaching time for brand new know-how needed to stay minimal to keep away from disruptions.
The group wished automation that improved effectivity whereas defending each product high quality and worker well-being.
Why Eckerts chosen Robotiq
To validate the answer, Eckerts despatched its heaviest cartons to Robotiq’s Lyon workplace. The palletizer efficiently dealt with each field kind, demonstrating its functionality earlier than set up.
Key attributes that supported the choice:
- Open, enclosure-free format that match the distillery’s restricted ground area.
- Built-in security options that cease the robotic robotically when individuals method.
- Quick onboarding, permitting workers to make use of the system confidently after sooner or later of coaching.
- Compatibility with 15 completely different carton varieties, lowering changeover effort.
“This answer is likely one of the greatest issues we’ve purchased in recent times. The system has been operating flawlessly from day one.”
– Manufacturing Supervisor Andreas Klemp
The answer: Robotiq Lean Palletizing
Robotiq Lean Palletizing supplied the next capabilities:
- Excessive throughput, supporting as much as 500 cartons per hour.
- Exact dealing with, perfect for fragile or weaker cardboard constructions.
- Secure human-robot interplay, suited to small manufacturing areas.
- Person-friendly software program that simplifies setup and operation.
The system’s design allowed Eckerts to automate palletizing whereas preserving the workflow of a conventional distillery setting.
Outcomes: Effectivity, security, and quicker operations
After implementing the Robotiq answer, Eckerts noticed a number of enhancements:
1. Elevated effectivity
The palletizer dealt with heavy hundreds constantly, lowering handbook lifting and enhancing general throughput.
2. Decrease labor prices
Operators might shift from repetitive duties to higher-value obligations in manufacturing.
3. Safer working circumstances
Constructed-in security options maintained a safe setting, even inside a compact workspace.
4. Fast worker adoption
Coaching required solely sooner or later, lowering downtime and enabling instant use.
The influence: Custom supported by trendy automation
Eckerts’ expertise demonstrates how automation can combine seamlessly right into a heritage-focused business. Robotiq Lean Palletizing helped the distillery:
- Keep product high quality
- Cut back bodily pressure
- Enhance manufacturing stability
- Assist long-term operational sustainability
Automation turned a option to defend craftsmanship, not exchange it.
Discover Lean Palletizing for your self
Producers going through heavy hundreds, combined packaging, or workforce constraints can profit from the identical dependable and protected automation system used at Eckerts.
If you wish to see whether or not palletizing automation is smart in your facility, begin with the Palletizing Match Device — a fast, interactive option to see if Lean Palletizing is the best match in your line.
Need extra tales from actual factories like yours?
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