RAIN Pure Mountain Spring Water runs a fast-moving beverage operation. A number of SKUs, tight ground house, and rising demand put stress on their end-of-line staff. The most important bottleneck was handbook palletizing. Operators had been lifting 30-lb instances at six per minute, usually reaching 100,000 lbs per shift. Throughput trusted human endurance, and the pressure was including up.
When handbook palletizing holds the road again
RAIN confronted acquainted challenges for mid-sized beverage producers:
- Labor-intensive duties: Two operators stacked heavy corrugated instances all shift lengthy.
- SKU complexity: Extra product variations elevated the chance of stacking and labeling errors.
- Restricted house: Conventional palletizing gear was too giant for his or her facility.
Even with engineering experience in-house, constructing a customized palletizer would have meant lengthy lead occasions and better threat.
A compact, ready-to-run repair
RAIN chosen the Robotiq PE20 Lean Palletizer, powered by a collaborative robotic from Common Robots. The system delivered the velocity and reliability they wanted—with out main format modifications.
Key benefits for RAIN:
- Small footprint that match their present line
- Built-in security scanner that lowered guarding necessities
- Quick deployment with minimal downtime
- Straightforward programming, even with out robotics expertise
Founder Mark Majkrzak summed it up merely:
“This answer improves throughput, operator well being and security, gross manufacturing and labor utilization. All with out anybody shedding their job.”
Turning heavy lifting into high-value work
Automation didn’t substitute RAIN’s staff; it elevated them.
The 2 operators beforehand devoted to palletizing now maintain forklift certifications and assist higher-value areas of the plant.
In the meantime, the PE20 runs persistently and retains tempo with manufacturing. RAIN acquired:
- Rapid throughput beneficial properties
- A safer, extra ergonomic workflow
- A faster-than-expected ROI
What this implies for beverage producers
RAIN’s expertise displays a sample throughout the Meals & Beverage business. Compact cobot palletizers take away essentially the most bodily demanding end-of-line process. They scale with SKU modifications. They match the place conventional methods can’t. And so they ship ends in weeks, not months.
If you wish to see whether or not palletizing automation is smart to your facility, begin right here.
Strive the Palletizing Match Instrument — a fast, interactive option to see if Lean Palletizing is the appropriate match to your line.
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