Tuesday, October 14, 2025

Lithoz at Formnext 2025: A Manifestation of Industrial Ceramic 3D Printing

At Formnext 2025, Lithoz will as soon as once more showcase the economic maturity of ceramic additive manufacturing. This yr’s show will spotlight how the corporate’s Lithography-based Ceramic Manufacturing (LCM) know-how allows next-generation efficiency throughout numerous sectors, with a concentrate on real-world functions from aerospace, semiconductors and drugs to inexperienced tech and luxurious items. This presentation highlights the pivotal perform of the worldwide ‘Ceramic 3D Manufacturing unit’ community of skilled LCM contract producers in driving the rising adoption of ceramic 3D printing by unique tools producers.

Lithoz will likely be dedicating a separate stand to the CeraFab System S320 industrial printer, which has a construct platform 5 instances bigger than its predecessor with considerably upgraded manufacturing capability because of a powerful construct quantity of 246 x 130 x 320 mm. That includes a premium 4K projection system, it provides a decision of 60 µm and was celebrated at Formnext final yr. Guests could have the chance to look at quite a lot of new, medium-sized ceramic functions from sequence manufacturing being printed in real-time.

Reimagining Casting Cores for Excessive-Temperature Precision

Having lately achieved industrial success with their LCM know-how and optimised supplies within the aerospace sector, Lithoz will showcase a spread of additively manufactured ceramic casting cores on a CeraFab S230 construct platform.

These extremely exact cores demonstarte Lithoz’s superior understanding of ceramic course of management, microstructural integrity, and sintering optimisation for demanding turbine casting environments. The printed cores function wall thicknesses under 200 μm, tolerances inside ±30 μm, and inside cooling channels with complicated curvature and lattice-based reinforcement constructions that can’t be manufactured via conventional manufacturing processes.

These next-generation cores reveal how ceramic additive manufacturing can exchange historically manufactured cores. They provide unparalleled design flexibility, shorter lead instances and on-demand manufacturing of latest blade geometries. The result’s a scalable, repeatable course of that connects analysis and industrial software, empowering aerospace producers to satisfy the rising demand for effectivity and sustainability in next-generation turbine applied sciences.

Driving Semiconductor Efficiency with Precision Ceramics

As industries search extra environment friendly, environmentally pleasant options, extremely sturdy 3D-printed technical ceramics are proving to be a game-changer. Lithoz’s CeraFab System S320 is enabling producers to push the boundaries of what’s doable – in filtration, aerospace, semiconductor power and past.

Within the subject of semiconductors, Lithoz will showcase a 15-inch ALD (Atomic Layer Deposition) gasoline distribution ring produced in sequence by Alumina Programs and designed by Plasway, utilizing alumina on a Lithoz CeraFab System. LCM’s unmatched accuracy and floor high quality enabled Alumina Programs to attain distinctive geometric stability and long-term reliability for this essential put on half, extending operational uptime from one to 9 months and tripling manufacturing output in comparison with conventional manufacturing strategies.

Utilizing modular segments as a substitute of a monolithic half facilitates quicker substitute, minimises inventory and allows scalability. The ALD ring additionally demonstrates how multi-machine synchronisation (as much as 100 printers) can assist resilient, high-precision manufacturing, making Lithoz’s strategy a sexy possibility for reshoring and scaling up the manufacture of superior semiconductor elements.

Moreover, Lithoz will current ceramic cooling and warmth alternate elements which can be engineered to supply excessive thermal conductivity and stability. These intricate elements function finely built-in channel networks and reveal how ceramics, similar to aluminium nitride (AlN), can facilitate environment friendly thermal administration in compact semiconductor programs. That is essential for enhancing the efficiency and sustainability of chip manufacturing and energy electronics, in addition to guaranteeing a strong provide chain.

Otoplastics and Acoustic Precision: CADdent’s Ceramic Breakthrough

A world premiere within the medical and dental sector of Lithoz’s software portfolio at Formnext will likely be ceramic ear moulds for listening to aids, designed by the Swiss firm OC GmbH and produced in sequence by the German service supplier CADdent on Lithoz CeraFab printers. Leveraging the excessive precision of LCM know-how, these ceramic earmoulds provide a mixture of patient-specific and thermal consolation, sturdiness, and efficiency unmatched by conventional supplies and manufacturing strategies. As well as, these alumina-reinforced zirconia (ATZ) otoplastics present acoustically impartial sound behaviour and completely biocompatible hygienic properties, making them ultimate for next-generation listening to help programs.

Pushing the Boundaries of Ceramic Additive Manufacturing

The Thales VORO, the world’s first monoblock cartridge with shifting coil know-how from HiFiction AG, is arguably probably the most spectacular element in Lithoz’s Formnext premieres.

The ceramic housing, which was developed and manufactured by Steinbach AG utilising Lithoz’s exact LCM course of and the mechanical benefits of zirconia, is a mixture of artwork and engineering. Measuring 17.70 × 21.90 × 11.45 mm with wall thicknesses underneath 1 mm and tolerances inside ±50 μm, the net construction is each inflexible and acoustically environment friendly – essential for high-fidelity audio programs. This distinctive mixture of know-how, design and revolutionary manufacturing know-how secured the Thales VORO the iF Design Award 2025.

A New Period of Scalable Ceramic Manufacturing

The functions introduced at Formnext 2025 showcase Lithoz’s achievements in industrialising ceramic additive manufacturing. LCM know-how combines design freedom with the inherent benefits of ceramics, similar to thermal stability, chemical resistance and biocompatibility, and is proving important in markets the place precision, reliability and efficiency are essential.

Guests to the Lithoz sales space 11.1 C35. will be capable of expertise these improvements first-hand and talk about how LCM know-how might speed up their very own manufacturing methods, from prototype improvement to full-scale serial manufacturing.

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