For wineries and beverage producers, palletizing is usually one of the repetitive and bodily demanding steps in manufacturing. Manually dealing with and stacking cartons for hours at a time not solely slows down throughput however also can result in employee fatigue and accidents.
One European wine producer confronted precisely this problem. With over 5 million bottles processed yearly and greater than 2,500 wine varieties passing via their bottling line, palletizing had develop into a serious bottleneck. Workers had been manually dealing with almost 40 tons of packaging materials day by day, leaving them exhausted after every shift and creating inefficiencies throughout the top of the road.
Conventional automated methods had been too costly or too inflexible to fulfill their wants. What they required was a versatile, cost-effective, and operator-friendly palletizing answer that might sustain with altering carton codecs and excessive volumes — with out disrupting manufacturing.
The problem: end-of-line bottlenecksÂ
The vineyard’s essential objective was to enhance operational effectivity whereas defending staff from repetitive pressure. Guide palletizing was slowing down the whole bottling course of, creating backlogs and impacting total productiveness. On the identical time, they wanted an answer that might deal with frequent changeovers and match inside their present ground house.
The answer: a cobot palletizing cell
The crew chosen the Robotiq PE20 Palletizer, powered by a Common Robots UR20 collaborative robotic and a Robotiq vacuum gripper.
This cobot palletizer was designed to:
- Palletize two cartons at a time, instantly from the conveyor belt
- Function safely alongside staff, eliminating the necessity for fencing
- Adapt shortly to totally different carton sizes and stacking configurations
As a result of it was compact and totally built-in, set up was fast and required minimal adjustments to the prevailing structure.
The outcomes: quicker throughput, more healthy groups
As soon as put in, the advantages had been rapid. The palletizing cell created a steady, uninterrupted workflow, eliminating the bottlenecks that had slowed manufacturing.
Key enhancements included:
- Boosted effectivity: The road now runs with out delays on the palletizing stage.
- Diminished bodily pressure: Staff now not spend their shifts manually stacking heavy cartons.
- Higher flexibility: The cell simply adapts to altering manufacturing calls for and carton codecs.
- Worker satisfaction: Eliminating a tedious, labor-intensive process improved morale and well-being.
Custom meets fashionable automation
This challenge exhibits how wine palletizing automation can mix seamlessly into even probably the most conventional operations. By automating one of the demanding duties on the ground, the producer elevated throughput, improved ergonomics, and ensured their crew might concentrate on higher-value work — all whereas sustaining their excessive requirements of high quality.
Your flip: automate with confidence
Whether or not you produce wine, spirits, or packaged drinks, cobot palletizers may also help you overcome labor shortages, scale back ergonomic dangers, and maintain manufacturing working easily.
Your first step is easy: attempt the Palletizing Match Device.
In just some clicks, you’ll get:
- A customized 3D simulation of your palletizing cell
- ROI and payback interval based mostly in your actual information
- A shareable report for inside decision-making
Begin quick. Scale with confidence. Embark in your automation journey.
Fill out the Palletizing Match Device at present and see if Lean Palletizing is correct on your operation.
