Metrologists face important challenges in an more and more aggressive manufacturing atmosphere. They’re underneath stress to spice up effectivity and accuracy ranges of ultra-precise measurements, whereas additionally managing a posh number of measurement units and software program which can be changing into more and more extra superior. Moreover, metrology groups are additionally dealing with rising inflation, rising competitors, and labour shortages.
Éric Roberge, Vice President of Merchandise and Innovation at InnovMetric, explains the significance of choosing software program that empowers metrologists to grasp all dimensional inspection duties, desiring to optimise enterprise resilience in periods of development. He reported, “Whether or not working with probing, scanning, gauging units, or CNC CMMs, groups can put together inspection tasks, execute measurement sequences, and analyse in addition to report measurement outcomes—all inside a single atmosphere that streamlines operations and boosts productiveness.”
To encapsulate the struggles confronted by metrology groups, this text will take a look at the complicated mould designer, Borromini, and its mission to resolve its 3D measurement functionality limitations.
Borromini’s journey to enhanced metrology
To beat the constraints surrounding its 3D measurement capabilities, Borromini’s metrology crew adopted a common software program platform to reinforce the corporate’s workflow.
Borromini S.r.l. specialises within the design of complicated moulds for the automotive lighting business and small residence home equipment. All through the years, the corporate has collaborated with the likes of Alfa Romeo, Volvo, and Toyota. Nonetheless, Borromini’s 3D measurement know-how confronted a couple of limitations, together with:
- Lack of flexibility: The software program couldn’t adapt to new or totally different measurement applied sciences.
- An unintuitive interface: The complicated person interface slowed down operations and elevated the chance of errors.
- Inefficient processes: The crew struggled with managing complicated mould tasks, typically leading to a number of time-consuming changes.
To resolve these limitations, Borromini chosen the PolyWorks|Inspector software program answer. Since then, the corporate has discovered that the software program has “radically remodeled” its operations.
“PolyWorks has remodeled our workflow, making it quicker, extra intuitive, and much more environment friendly. From a small automobile’s efficiency, we’ve reached the velocity of a race automobile,” stated Manuel Sofia, High quality Assurance Supervisor at Borromini S.r.l.
PolyWorks|Inspector has been built-in with Borromini’s Hexagon CMM, permitting for the environment friendly administration of complicated moulding tasks, a earlier limitation for the corporate. Now, PolyWorks|Inspector offers:
- Decreased 3D mannequin changes with a brand new, intuitive interface.
- Extra correct and faster 3D measurement processes.
- Excessive-quality experiences which can be accessible to everybody who must see them.
“Our common software program platform, PolyWorks|Inspector, stands out for its versatility. It helps a variety of measurement units and inspection contexts, enabling groups to change seamlessly between applied sciences and workflows,” Roberge outlines. Metrologists utilizing PolyWorks|Inspector profit from an answer supposed to simplify their workflow. Whether or not performing routine inspections or tackling complicated measurement challenges, they get to work from an intuitive interface that helps each occasional and skilled customers, enabling quick studying and environment friendly workflows. The mixture of versatility and usefulness strengthens organisational agility and fosters a extra resilient, empowered workforce, precisely what trendy manufacturing environments require to remain aggressive.
When requested how essential these collaborations are sooner or later improvement of software program platforms like PolyWorks|Inspector, Roberge responded, “Collaborating with firms like Borromini offers invaluable insights that assist form the way forward for PolyWorks|Inspector. Their use circumstances, particularly working with completed components that arrive with out CAD information, spotlight the necessity for versatile inspection workflows and seamless integration with reverse-engineering instruments like PolyWorks|Modeler. Suggestions from Borromini and different enterprises guides our innovation priorities, serving to us improve information accessibility, streamline cross-platform workflows, and enhance the general person expertise for our shoppers.”
Key options of PolyWorks|Inspector for metrologists:
- The software program operates all probing, scanning, and gauging units.
- Maximises productiveness in probing and scanning units.
- Performs all dimensional inspection duties utilizing a common 3D metrology workflow.
- Dimensional toolbox licensed by PTB and GD&T primarily based on the newest ASME and ISO requirements.
- Deploys versatile inspection tasks able to measure with any 3D measurement system.
- Reduces CNC CMM inspection complexity with No-code programming.
Request a free demo at your metrology lab and expertise PolyWorks|Inspector in motion first-hand.
Q&A with Éric Roberge, Vice President of Merchandise and Innovation at InnovMetric
RT: How does the PolyWorks|Inspector software program answer assist metrologists deal with the growing demand for exact, complicated measurements like these on the nanoscale?
ER: As metrologists face rising calls for for ultra-precise measurements, PolyWorks|Inspector continues to course of information acquired from any sort of measurement units. This consists of even essentially the most detailed datasets, equivalent to nanoscale 3D information captured utilizing instruments like scanning electron microscopes (SEMs). With regards to precision, our information processing algorithms—equivalent to meshing and noise discount—are ruled by tolerance thresholds to make sure measurement accuracy is preserved. Furthermore, our feature-fitting algorithms are PTB-certified, and all GD&T calculations strictly adjust to ASME and ISO requirements.
RT: Are you able to present us with an instance of probably the most difficult functions the PolyWorks|Inspector answer might be utilised in?
ER: PolyWorks|Inspector is utilized in manufacturing for essential meeting processes involving large-scale merchandise—examples embody:
We’re very proud that these firms base their high-stakes choices on the insights delivered by our flagship product.
RT: Are there any future traits that will affect any PolyWorks|Inspector upgrades?
ER: One of the influential traits shaping the way forward for manufacturing is the rising demand for synthetic intelligence (AI). In metrology, AI is principally leveraged in two methods: to facilitate product use and to assist end result evaluation. Our improvement crew is engaged on each elements and can be launching AI-based improvements in upcoming releases of PolyWorks|Inspector.
One other pattern is the rising demand for end-to-end digital connectivity. As producers attempt to scale back time-to-market and handle more and more complicated half geometries, seamless entry to the measurement information collected by high quality management groups in PolyWorks|Inspector turns into essential.
PolyWorks|Inspector is the cornerstone of the dimensional inspection digital thread, standardising all 3D inspection tasks and outcomes right into a single, unified format. This information can then be centralised utilizing PolyWorks|DataLoop, a knowledge administration answer that makes data accessible to all stakeholders, accelerates problem decision, and drives steady enchancment.
Lastly, integrating digital connectors with CAD platforms, PLM programs, or normal evaluation instruments like Microsoft Excel and Energy BI unlocks limitless prospects to foster steady development and increase enterprise effectivity. When linked to an organization’s digital thread, PolyWorks|Inspector information turns into a strategic and actionable asset, fuelling real-time collaboration and knowledgeable decision-making throughout the enterprise. That’s why our crew is dedicated to creating this beneficial information more and more accessible enterprise-wide for our prospects.
