On this weekend’s 3D Printing Information Briefs, we’re first sharing a few case examine from PostProcess Applied sciences about optimizing post-print workflows at J.W. Speaker. AM Options’s post-processing know-how was used to assist an organization streamline its R&D prototyping. Nestlé has carried out a standardized course of for 3D printing throughout its UK manufacturing websites. Lastly, graduate college students from Don Bosco College used 3D printing to make a stratospheric probe for a particular challenge.
PostProcess on Optimizing Put up-Printing Workflows at J.W. Speaker
A longtime FDM additive manufacturing (AM) person, J.W. Speaker designs and makes high-performance LED lighting for automotive, industrial, powersports, and transportation purposes, and has used Stratasys and HP machines in its Wisconsin facility for years. The corporate prints between 10 and 50 components every week, principally purposeful fixtures and gauges. However its guide post-printing course of was slowing down the workflow, as eradicating help materials was a labor-intensive course of for operators. This severely restricted the corporate’s capability to effectively scale its manufacturing, particularly as print volumes saved growing. As detailed in a case examine, J.W. Speaker partnered up with PostProcess Applied sciences to usher in the automated BASE FDM Help Elimination Answer. The corporate additionally carried out the Stratasys F3300 printer, with bigger half capability and quicker printing, and the mix of the 2 has created a extra environment friendly, scalable AM workflow. The F3300 made it potential so as to add extra tooling purposes, like fixtures and pallets, and the automated BASE answer has sped up the method. Total, J.W. Audio system stories a 78% time financial savings, and annual value financial savings of $60K-$75K.
“With our outdated machine, we must put the components in an oven in a single day to dry out,” defined Michael Speaker, Lead Additive Manufacturing Specialist at J. W. Speaker. “Now, now we have the components cleaned and able to be delivered in simply a few hours.”
AM Options S1 Helps FMCG Streamline R&D Prototyping
Talking of post-processing, a UK-based Quick-Shifting Shopper Items (FMCG) firm made a strategic funding in its R&D facility’s AM capabilities by putting in the automated S1 system from AM Options – 3D publish processing know-how, a model of the Rösler Group. Beforehand, this firm used guide bead blasting with glass media in its lab, which works on a variety of fast prototyping for early-stage market analysis in packaging and product design. However this course of wanted main operator involvement, was time-intensive, generated mud within the working atmosphere, and made for variations in end high quality. Different post-print methods wanted one machine for cleansing and one other for floor ending, however the S1, with its compact footprint and built-in course of, have been a significantly better match. Plus, its two-in-one performance allowed each processes to happen on the identical time, in the identical machine, with only one blasting media. The FMCG firm additionally appreciated the help that AM Options offered, serving to them discover the suitable mixture of media and compound and fine-tuning the method parameters for the S1 to make sure quicker, extra environment friendly iteration. This story exhibits that post-processing has loads of worth earlier within the growth cycle, and never simply on the finish.
“It wasn’t simply concerning the time spent every day (although saving 300 hours a yr isn’t any small factor) it was additionally about consistency, security, and liberating up our staff to deal with the extra artistic, high-value facets of R&D. The S1 provides us a totally enclosed, automated course of that handles each cleansing and floor ending in a single go, saving house and delivering repeatable outcomes,” mentioned a spokesman for the FMCG firm.
“What actually set AM Options aside was their information and willingness to have interaction with our particular wants. They didn’t simply promote us a machine, they helped us construct a ending answer that works for our components, our supplies, and our workflow. That sort of experience is uncommon.”
Nestlé Implements & Optimizes 3D Printing Throughout UK Manufacturing Websites
Swiss multinational meals and beverage firm Nestlé has been working to determine, implement, and optimize a standardized course of for 3D printing throughout its UK manufacturing websites over the previous yr. On the firm’s York facility, its three AM specialists have used the know-how to print spare components and substitute elements for its UK factories; these components are then despatched to in-house websites, like its York, Tutbury, and Halifax areas. Not solely has this initiative resulted in main value financial savings, however the firm has additionally diminished its reliance on third-party suppliers, that means transportation wants and carbon emissions have each decreased as effectively. This has contributed to a extra inexperienced provide chain, and performed a component in assembly Nestlé’s sustainability objectives. The corporate stays dedicated to innovation, and just lately hosted a workshop with Markforged at its York campus to debate scalable implementation of AM in high-volume manufacturing. Moreover, Nestlé plans to increase its AM capabilities sooner or later to incorporate food-safe elements, and has set a goal to supply over 5% of its onsite stock with 3D printing.
“As we proceed to embrace 3D printing know-how, we’re not solely enhancing our operational effectivity but additionally paving the way in which for sustainable manufacturing practices that can outline the way forward for our trade,” mentioned Simon Billington, Head of Technical & Manufacturing at Nestlé UK and Eire.
Don Bosco College students Use 3D Printing in Stratospheric Probe for Zuyat Mission
The Micro Macro Observatory (OMM) of Universidad Don Bosco (UDB) just lately introduced the Zuyat Mission challenge, meant to assist revolutionize house science examine in El Salvador by means of scientific information switch and educational outreach. With the assistance of a few of their professors, graduate college students from the Aeronautics and Engineering departments participated within the challenge, and used 3D printing to fabricate the construction for a stratospheric probe. The probe was impressed by house capsules used to take measuring devices into house, and can carry methods which can be obligatory for accumulating meteorological and environmental knowledge, which is able to later be analyzed and in contrast with trajectory simulation knowledge. An vital design side is that the prototype is ready to survive the stratosphere’s extraordinarily chilly situations, so researchers can correctly analyze environmental variables like air composition, atmospheric strain, and temperature. The success of this challenge is strengthening college students’ expertise and welcoming in new alternatives and concepts for scientific articles and analysis initiatives within the nation of El Salvador.
“We will obtain nice issues after we work collectively, after we dream collectively, after we see what we’re able to in a challenge like this,” mentioned Mario Olmos, Rector of UDB, in a translated article. “I’m positive those that participated have skilled large progress, serving to them see what they’re able to, placing what they’ve discovered into observe, and excited about the long run on this approach.”
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