Sunday, June 15, 2025

How To: Make Use Of Empty Filament Spools for Group


In case you’re a 3D printing fanatic, you recognize the ache of getting plenty of empty filament spools. Lastly, make use of them with the Spool Device – 3D printed storage resolution.

Posted on October 17, 2017

by

Alec Richter

In case you’re like me, you hoard your empty spools despite the fact that you aren’t actually certain what to do with them. Not solely that, my desk is at all times a scattered mess of instruments, nozzles, bearings, SD playing cards, USB sticks – you title it – irrespective of how properly I attempt to hold them organized. That’s why I put collectively this Spool Device. By combining leftover spools with my scattered mess, I used to be in a position to knock out two birds with one stone. Learn alongside to see the best way to assemble your Spool Device and switch your desk of despair right into a neatly organized workspace.

Take a look at another weekend builds right here. 

This organizational instrument was particularly designed to suit inside our PRO Collection PLA and ABS filament spools; it could match different spools however there’s no assure all dimensions match effectively sufficient. To make meeting simpler, some elements could match somewhat loosely, however that is to make sure that somebody with even a poorly calibrated printer could have some luck getting this to work.

Discover the PRO Collection Spool Device information at no cost right here, or design your individual utilizing Tinkercad. 

Tools and Supplies

  • Empty PRO Collection PLA or ABS spool
  • Drill
  • 3.2 drill bit (roughly a ⅛” bit) (Use if in case you have 2.85mm filament)
    • Or 2mm drill bit (roughly 3/32”  bit) (Use if in case you have 1.75mm filament)
  • Filament of alternative
  • Tremendous Glue
  • Flush cutters

Step 1: Resolve on Your Configuration

There are a variety of various variations to the drawers to higher accommodate any maker’s wants, so plan out what you’ll want to use your spool for. For mine, I needed one drawer to comprise all my kinds of nozzles that I’ve amassed, one drawer for my USBs, one drawer for my SD playing cards, and one drawer for my miscellaneous bearings and issues clogging my desk drawers.

Only a fast sketch to determine what would finest serve my wants, earlier than I got down to print all the pieces.

Step 2: Put together your Elements

No matter your setup is, there are a pair settings that can make 3D printing go a lot faster:

  • Print with an even bigger nozzle should you can; performance takes priority over how the half appears to be like.
  • Alter the variety of perimeters till there’s no infill within the partitions. This may stop your printer from making a ton of retractions and as a substitute hold it printing alongside clean traces.
  • Infill and layer top don’t matter, so you possibly can print as finely or as coarsely as you need.

With these settings thought of, get proper to printing!

With a 0.8mm nozzle, I cranked my print up to a 0.4mm layer height.

With a 0.8mm nozzle, I cranked my print as much as a 0.4mm layer top.

Step 3: Put up Course of the Prints

Now, this isn’t regular post-processing of sanding and ending and all that mess, in truth, it’s loads less complicated than that. To hinge, these drawers, all you want is somewhat snip of filament. Clip off a 20mm little bit of filament and see how effectively it suits inside the printed holes. If it doesn’t match, that is the place the drill is available in. Use the drill bit that’s higher sized to the filament that you’ve got readily available and gently drill it out (don’t go too quick or exhausting in any other case you run the chance of melting the outlet or splitting the partitions).

Going slow and with the clutch low to minimize heat and splitting.

Going sluggish and with the clutch low to attenuate warmth and splitting.

Step 4: Put together the Spool

As a lot as I didn’t need to have to switch the spool, you’ll must drill out holes for the hinges. Utilizing the jigs included with the drawers, drill out the primary gap within the aspect of the spool. On the jig there’s a small nub, this may register with the brand new gap that you just’ve drilled, and align it for the following gap that you must drill. Repeat this course of by transferring the jig across the spool till you’ve got six holes drilled out. For the alternative aspect, use the second jig that’s tall sufficient to register with the spokes of the spool close to the middle, and repeat the method.

Using a jig is a great way to make sure that any project has things line up in real life just like they do in CAD.

Utilizing a jig is a good way to make it possible for any undertaking has issues line up in actual life identical to they do in CAD.

Step 5: Some Meeting Required

After you have all the pieces drilled out and all the pieces suits, put together your tremendous glue. You’ll must put a small dab within the gap of the hinge, slide it into the spool, then jam within the filament. Make certain to pivot the drawer to make it possible for the glue solely dries on the hinge and doesn’t glue it shut. For the alternative aspect you’ll must be a bit faster because you’ll be dropping the glue via the outlet of the spool, in any other case, it’s the identical process of gluing, jamming, and twisting till it dries in a pair seconds.

Things got a little tidy with this Spool Tool on my desk.

Issues obtained somewhat tidy with this Spool Device on my desk.

And with that, Spool Device Model One is finished! I shall be commonly updating the Spool Device to have completely different configurations to develop upon it and make it extra versatile so it could actually maintain massive instruments like calipers and pliers. For now, it is a nice step towards a clear desk. I’ve included the bottom mannequin used for the drawers, so you possibly can adapt them to higher match no matter use you possibly can give you too!

Glad Printing and Organizing!

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