Nebraska-based ceramic 3D printing specialist Tethon 3D has partnered with CONCR3DE to advertise 3D printed ceramics in the US.
Combining Tethon 3D’s experience in materials growth and CONCR3DE’s binder jetting know-how, this alliance goals to boost energy, precision, and sustainability in ceramic manufacturing.
In response to the ceramic specialist, CONCR3DE’s Armadillo Blue and Elephant Blue 3D printers, designed for technical ceramics like Silicon Carbide, will play a central function, alongside the open-format Armadillo White 3D printer, which helps materials analysis and growth.
Including to that, Tethon 3D and CONCR3DE will collectively exhibit novel supplies, together with Silicon Carbide, Funding Casting, and different technical ceramic formulations, on the forty ninth Worldwide Convention and Expo on Superior Ceramics and Composites (ICACC 2025) from January 26 – 31, 2025 in Daytona Seaside, Florida.
Matteo Baldassari, Co-Founding father of CONCR3DE, mentioned, “We’re thrilled to affix forces with Tethon 3D, whose confirmed monitor report in creating superior binder jetting supplies makes them the perfect accomplice for our next-generation additive manufacturing options. Tethon 3D’s unwavering dedication to pushing the boundaries of fabric science, mixed with their wealth of expertise in binder jetting, completely aligns with our imaginative and prescient for elevating the trade customary.”
Tethon 3D’s high-performance ceramic powders
Established in 2014, Tethon 3D supplies novel supplies for ceramic 3D printing. As part of its portfolio, Tethon 3D expanded its proprietary ceramic powder vary in 2018, by introducing Tethonite excessive alumina powder, designed for binder jetting AM. With over 96% alumina content material, this materials gives enhanced resistance to corrosion, put on, and thermal stress.
Constructing on its authentic Tethonite stoneware powder launched in 2014, the corporate later added formulations for earthenware and porcelain, after which excessive alumina.
Able to withstanding temperatures as much as 2000°C (3632°F), the powder helps industrial purposes like oil and gasoline processing, excessive voltage bushings, and specialty crucibles. When sintered at 1300°C (2372°F) with Tethon 3D’s liquid binder, it produces porous excessive alumina constructions appropriate for technical use.
After three years, Boston-based composite 3D printing specialist Fortify partnered with the Nebraska-based specialist to develop technical ceramics for AM. This collaboration noticed Fortify’s Digital Composite Manufacturing (DCM) know-how mix with Tethon 3D’s ceramic experience to serve numerous industrial and authorities purposes.
Leveraging Fortify’s FLUX CORE printer and Flux Developer software program, the ceramic specialist developed two novel supplies, Excessive Purity Alumina (HP-A 99.8) and Low Shrink Aluminum Silicate (LS-AS). Having supplied low shrinkage charges, these supplies debuted at RAPID + TCT 2021.
Ceramic 3D printing – from excessive environments to breakthrough implants
Using ceramic 3D printing might be seen in varied sectors, with one notable instance together with 3DCeram Sinto securing a contract from NASA’s Marshall Area Flight Heart to provide its C1000 FLEXMATIC ceramic 3D printer.
Partnering with NASA and Jacobs Area Exploration Group, 3DCeram agreed to 3D print ceramic samples for area sturdiness assessments as a part of NASA’s Supplies Worldwide Area Station Experiment (MISSE) program. These samples will likely be hooked up to the outside of the Worldwide Area Station (ISS) to evaluate efficiency in Low Earth Orbit (LEO).
At its Grand Ledge facility, 3DCeram is producing 20 components for launch this 12 months, aiming to judge ceramics for spacecraft purposes, together with warmth shields.
On the medical entrance, Kepler College Hospital efficiently implanted the first 3D printed ceramic subperiosteal jaw implant, as part of the EU-funded INKplant undertaking, which concerned 19 interdisciplinary companions. Developed by Lithoz and led by Profactor, this implant addresses extreme jaw atrophy with out requiring invasive bone grafting.
Product of biocompatible zirconia utilizing Lithoz Lithography-based Ceramic Manufacturing (LCM) know-how, it’s match underneath the periosteum and reduces restoration time by 75%. Designed collaboratively by Vienna’s Medical College and others, the implant is ready for patenting and mass manufacturing by Agensmed.
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Featured picture exhibits a 3D printed ceramic brick. Picture by way of Tethon 3D.
