Thursday, July 31, 2025

3D Printing Information Briefs, July 19, 2025: Topology Optimization, Bike Saddle, & Extra – 3DPrint.com


On this weekend’s 3D Printing Information Briefs, Farsoon Applied sciences has reached a milestone of 150 large-format steel 3D printing methods being bought globally. Snapmaker unveiled a brand new 3D printer, and researchers at Brown College have developed what they are saying is a wiser, quicker 3D design algorithm. Lastly, Fizik took house the gold at EUROBIKE, due to its customized 3D printed bike saddle.

Farsoon Reaches 150 Giant-Format Steel 3D Printer Gross sales Worldwide

Farsoon Applied sciences’ meter-scale steel 3D printing methods.

Industrial additive manufacturing options supplier Farsoon Applied sciences has reached an thrilling milestone: 150 “meter-scale” large-format steel 3D printing methods bought world wide. 20 of those gross sales got here from the corporate’s flagship FS1521M sequence, that includes as much as 32 x 500W lasers and construct envelope as much as 1530×1530×1650mm. They’ve been built-in into full-cycle manufacturing workflows so industrial customers, like OEMs, analysis establishments, and tier-1 suppliers, can obtain efficiency and productiveness objectives, and price effectivity breakthroughs. Certainly one of these customers is Falcontech, with devoted manufacturing strains of practically 40 meter-scale steel Farsoon methods to fulfill calls for for batch manufacturing of end-use components. As Farsoon wrote, “This achievement underscores the rising industrial demand for scalable, production-ready AM options in aerospace, vitality, and automotive sectors.”

Farsoon’s printers are serving to to drive AM industrialization, with the FS1521M sequence notably gaining recognition for its use in exacting purposes like copper alloy thermal methods and titanium structural elements. This printer sequence has 5 core improvements that assist it tackle crucial manufacturing hurdles, and the primary one is a dual-layer airflow system, which solves smoke and particle removing challenges for course of stability. Its high-capacity powder administration system allows steady manufacturing, whereas multi-laser calibration helps the system obtain ±0.05mm precision for extra consistency in massive builds. Lastly, the MES platform reduces labor prices by 70% by means of its centralized manufacturing administration, and a complicated software program suite ensures real-time monitoring and traceability.

Snapmaker Returns to Kickstarter with Multicolor, Multimaterial, Excessive-Velocity U1

In 2017, Snapmaker famously launched its compact, all-metal, 3-in-1 Unique 3D printer on Kickstarter, and raised $2.28 million. Two years later, the Snapmaker 2.0 turned considered one of Kickstarter’s most profitable expertise campaigns, with $7.85 million raised from over 7,000 backers. Now, the startup is returning to its crowdsourcing roots to launch the high-efficiency Snapmaker U1, its most superior client product but. It’s a multicolor, multimaterial, tool-changing system with 4 heads, clever options, 80% much less filament waste, and 5 instances extra velocity. The U1 was created for each kind of maker, from upgrading house instruments with intelligent hacks to designing toys and printing practical prototypes. It’s powered by a CoreXY system for prime velocity, and Snapmaker says the clever SnapSwap tool-changing system permits it to print multicolor and multimaterial fashions as much as 5 instances quicker than its opponents. The SnapSwap additionally doesn’t must consistently purge throughout materials modifications, so much less filament is wasted. Join right here for unique launch updates, first-access Kickstarter rewards, and behind-the-scenes content material as Snapmaker prepares the U1 for its official launch.

“Kickstarter is the place Snapmaker began, and our backers have at all times been a significant a part of our journey. With U1, we’re going again to our roots — combining what we’ve discovered with what our neighborhood desires of,” stated Snapmaker’s CEO Daniel Chen.

Researchers Velocity Up Topology Optimization with 3D Design Algorithm

A collaborative workforce of researchers from Brown College, Lawrence Livermore Nationwide Laboratory (LLNL), and Norway’s Simula Analysis Laboratory developed a brand new 3D design algorithm that basically optimizes topology optimization. This iterative, computer-driven approach determines the best option to distribute materials in a design, repeatedly making small updates to the sample after which testing the design’s bodily properties after every change. Nonetheless, it’s a “computationally costly” course of, and algorithms can run for days on finish to seek out one of the best design. The workforce’s new method, referred to as the SiMPL (Sigmoidal Mirror descent with a Projected Latent variable) technique, helps the algorithm attain a remaining design in far much less iterations by skipping pointless ones, leading to quicker and extra secure topology optimization algorithms. Benchmark exams present that in comparison with conventional algorithms, this technique wants as much as 80% fewer iterations to reach at an optimum design, making topology optimization extra accessible for a wider vary of industries. Talking of extra accessible, the workforce has made a model of their algorithm that’s free for engineers and different researchers to make use of.

“Our technique beats some present strategies by 4 or 5 instances by way of effectivity. That’s an enormous computational financial savings that would allow individuals to make designs extra rapidly and inexpensively, or to develop extra advanced designs with greater decision,” defined Brendan Keith, an assistant professor of utilized arithmetic at Brown College.

You possibly can be taught extra concerning the SiMPL technique within the workforce’s revealed papers right here and right here.

Fizik’s Customized 3D Printed Saddle Program Wins Gold at EUROBIKE Awards

Final summer season, Carbon and Fizik launched customized 3D printed bike saddles below the One-to-One label, developed in partnership with bike-fit specialists gebioMized. This saddle personalization program was lately awarded one of many biking trade’s most prestigious prizes by profitable Gold within the Elements class on the 2025 EUROBIKE Awards. Throughout dynamic match classes, the method captures a rider’s biometric information and strain mapping, and makes use of the outcomes to design a motorcycle saddle that has specifically tuned consolation zones. Every bespoke saddle is then 3D printed with Carbon’s Digital Mild Synthesis (DLS) course of, that includes advanced lattice constructions for rider-specific cushioning. Relying on what every rider wants, the saddle could be softer the place strain reduction is required, and firmer the place stability is necessary. This helps enhance strain distribution, assist, and total efficiency. This information highlights an enormous step ahead within the function that 3D printing can play in personalised biking efficiency.

“We’re very comfortable to win this Eurobike Gold award this yr,” stated Alex Locatelli, Fizik Product Supervisor. “We invested 4 to 5 years within the making with numerous individuals concerned. So, I’m very comfortable about it.”



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