Saturday, June 28, 2025

3D Printing Boosts U.S. Military Automobile Upkeep and Fight Functionality


The U.S. Military is implementing 3D printing know-how to deal with automobile upkeep challenges by way of its Battle Harm Restore and Fabrication (BDRF) course of. This initiative combines computer-aided design with additive manufacturing to provide momentary substitute components for floor automobiles, significantly specializing in parts with lengthy procurement instances or out of date standing.

3D Printing Boosts U.S. Military Automobile Upkeep and Fight Functionality
The Military’s Jointless Hull subsection software is a hybrid steel additive manufacturing machine, situated on the Superior Manufacturing Commercialization Middle in Sterling Heights, Michigan. (Picture Credit score: U.S. Military, Chris Estrada)

This system, led by the U.S. Military Tank-automotive Armaments Command (TACOM), represents a collaboration between a number of Military divisions together with the DEVCOM Floor Automobile Programs Middle and Rock Island Arsenal. Since early 2024, the staff has efficiently produced and accepted components for almost 4 dozen product traces, with models already putting in these parts to revive automobiles to operational standing.

The scope of the undertaking is critical, with GVSC conducting assessments of greater than 40,000 automobile components and creating over 600 3D CAD fashions for manufacturing. These digital fashions are saved in a database, enabling on-demand manufacturing of substitute components to assist automobile lifecycle sustainment.

“Items are putting in these components on automobiles and bringing tools again to mission-capable standing,” mentioned Michael Hansen, TACOM’s superior manufacturing lead. Hansen famous that some momentary substitute components have carried out higher than authentic parts in testing, resulting in their consideration as everlasting provide options.

The initiative has prompted additional improvement of superior manufacturing capabilities, together with the opening of GVSC’s Superior Manufacturing Commercialization Middle (AMCC) in 2023. The AMCC helps manufacturing efforts with specialised tools, together with a hybrid steel additive manufacturing machine for Jointless Hull parts.

Supply: military.mil

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